ULTRABLEND medical
CloseGravimetric dosing
Absolutely true to the recipe and reproducible.
CloseElectro polished stainless steel body
Contamination free and easy to clean.
CloseGRAVInet CONTROL
Validation enabled control for recording of process relevant parameters for complete documentation.
CloseSilicon free
The whole system can be supplied in a silicon free version.
CloseBespoke raw materials conveying
Tailor-made, gentle and free from contamination ideal for a secure and trouble free production.
CloseStainless steel loaders
Electro polished stainless steel material loaders Contamination free and easy to clean.
CloseDiaphragm valve
Suitable for all cleanrooms.
CloseFilterless design
No filter in the material loader no cleaning required!
CloseHighest dosing accuracy
Highly accurate and consistent dosing for the correct recipe and low additive consumption.
CloseWeigh bin
The user-friendly design gives you easy and quick handling.
CloseMixing chamber
The design gives you easy and quick handling and a homogeneous mix.

Gravimetric dosing & mixing units
ULTRABLEND medical

ULTRABLEND medical is a gravimetric batch dosing and mixing station for plastic granules, additives, and regrind. It has been specially designed for pharmaceutical and medical technology applications.
The high dosing accuracy and consistency of the ULTRABLEND improves end product quality and saves money by using less additives and reducing scrap. The ULTRABLEND is suitable for direct mounting on small injection moulding machines and extruders. All components are accurately dosed and weighed one after another into a weigh hopper. They are then passed to the mixing chamber where they are homogeneously mixed.

Further product information
ULTRABLEND medical: Gravimetric dosingGravimetric dosing
ULTRABLEND medical: Electro polished stainless steel bodyElectro polished stainless steel body
ULTRABLEND medical: GRAVInet CONTROLGRAVInet CONTROL
ULTRABLEND medical: Silicon freeSilicon free
ULTRABLEND medical: Bespoke raw materials conveyingBespoke raw materials conveying
ULTRABLEND medical: Stainless steel loadersStainless steel loaders
ULTRABLEND medical: Diaphragm valveDiaphragm valve
ULTRABLEND medical: Filterless designFilterless design
ULTRABLEND medical: Highest dosing accuracyHighest dosing accuracy
ULTRABLEND medical: Weigh binWeigh bin
ULTRABLEND medical: Mixing chamberMixing chamber
ULTRABLEND medical: Gravimetric dosing
Gravimetric dosingAbsolutely true to the recipe and reproducible.

Due to the high and consistent dosing accuracy, the additive components can be lowered without a loss in quality at the lower tolerance limit, saving on materials and costs.

ULTRABLEND medical: Electro polished stainless steel body
ULTRABLEND medical: Electro polished stainless steel body
Electro polished stainless steel bodyContamination free and easy to clean.

All interior and exterior surfaces of the ULTRABLEND medical are constructed from electro polished stainless steel. All seams are fully welded so making the unit absolutely dust proof.

ULTRABLEND medical: GRAVInet CONTROL
GRAVInet CONTROLValidation enabled control for recording of process relevant parameters for complete documentation.

The GRAVInet GC control system boasts innovative, Ethernet-based open network architecture. The full colour touchscreen gives you simple, intuitive, fast and reliable operation. It has comprehensive features for process and recipe management, offering you reporting functionality for quality assurance and it delivers advanced service functions and graphical display of process data. The integrated conveying control often eliminates the need for separate conveying control.

ULTRABLEND medical: Silicon free
Silicon freeThe whole system can be supplied in a silicon free version.

Depending on the demands of your specific application all the gaskets and hoses used in the construction of your dosing and mixing station will conform to your specific quality requirements.

ULTRABLEND medical: Bespoke raw materials conveying
Bespoke raw materials conveyingTailor-made, gentle and free from contamination ideal for a secure and trouble free production.

motan conveying systems optimise, monitor, and document the material flow. Depending on the application, the material loaders can be configured for various clean room classes or according to the GMP / FDA regulation. IntelliFlow ensures a particularly gentle material handling. 

ULTRABLEND medical: Stainless steel loaders
ULTRABLEND medical: Stainless steel loaders
ULTRABLEND medical: Stainless steel loaders
Stainless steel loadersElectro polished stainless steel material loaders Contamination free and easy to clean.

The electro polished stainless steel METRO G material loaders guarantee contamination free operation and are easy to clean due to the high quality surface finish. Material flow in the loader is optimised and assures gentle material handling. The loaders are filter-free and can be equipped with compressed air and a diaphragm valve.

ULTRABLEND medical: Diaphragm valve
Diaphragm valveSuitable for all cleanrooms.

Diaphragm valves at the material inlet operate using only process air from the vacuum circuit. This makes them ideal for clean room operation. No additional compressed air is required.

ULTRABLEND medical: Filterless design
ULTRABLEND medical: Filterless design
Filterless designNo filter in the material loader no cleaning required!

motan METRO G material loaders are filterless. Any dust particles found in the material are sucked with the vacuum air from the loader and deposited in the central dust filter. The central dust filter is located outside the clean room.

ULTRABLEND medical: Highest dosing accuracy
ULTRABLEND medical: Highest dosing accuracy
Highest dosing accuracyHighly accurate and consistent dosing for the correct recipe and low additive consumption.

The accurate gravimetric measurement and control of material flow rates guarantees you optimum dosing and mixing. The weighing accuracy is not affected from vibrations caused by the processing machine, as these are filtered out by a special algorithm. A hemispherical mixing chamber prevents dead zones and provides a completely homogeneous mix.

ULTRABLEND medical: Weigh bin
ULTRABLEND medical: Weigh bin
ULTRABLEND medical: Weigh bin
Weigh binThe user-friendly design gives you easy and quick handling.

The weigh bin can be quickly, simply, and easily removed without the need for tools and can be cleaned away from the unit.

ULTRABLEND medical: Mixing chamber
ULTRABLEND medical: Mixing chamber
ULTRABLEND medical: Mixing chamber
Mixing chamberThe design gives you easy and quick handling and a homogeneous mix.

The hemispherical mixing chamber prevents dead zones and provides a completely homogeneous mix. It can be quickly, simply and easily removed for cleaning without the need for tools and cleaned away from the unit.